
UKUCACISWA KOBUCHWEPHESHE
IGAMA:I-AMPULEUKUVUZA ISIHLANZI
IMODELI:AM-0.36(360 amalitha)
1.GAMANDLA
Lesi sihlanzisi sochungechunge lwe-AM sakhiwe ngokuqinile futhi sakhiqizwa ngokuhambisana ne-GMP technical Standard. Sidlule ezingeni le-ISO9001 lokufaneleka kokuphathwa kwekhwalithi.
Le autoclave iyasebenza ekubulaleni amagciwane emikhiqizweni yemithi efana nemikhiqizo yokujova ema-ampoules nasemabhodleleni.
Ukuhlolwa kokuvuza kuzokwenziwa ngamanzi anombala ukuze kutholakale ukuvuza kwama-ampoules.
Ekugcineni, ukugeza ngamanzi ahlanzekile, adonswa ngepompo yamanzi bese ugeza kusuka embotsheni ephezulu ukuze kuhlanzwe imikhiqizo.
2.SI-IZEkanye no-UIZINTO EZINHLE
| Cha. | Into | Imodeli: AM-0.36 |
| 1 | Usayizi wekamelo (W*H*L) | 1000*600*600mm |
| 2 | Usayizi jikelele (W*H*L) | 1195*1220*1760mm |
| 3 | Ingcindezi yomklamo | 0.245Mpa |
| 4 | Izinga lokushisa lokusebenza | 121℃ |
| 5 | Izinto zegumbi | Ubukhulu: 8mm, impahla: SUS316L |
| 6 | Ukulingana kwezinga lokushisa | ≤±1℃ |
| 7 | I-probe Yokushisa ye-PT100 | 2 ama-pcs |
| 8 | Isikhathi esibekiwe | 0 ~ 999min, ingalungiseka |
| 9 | Ukuhlinzekwa kukagesi | Izintambo ezingu-1.5 kw, 380V, 50Hz, 3 isigaba 4 |
| 10 | Ukunikezwa komusi (0.4 ~ 0.6Mpa) | 60 kg/iqoqo |
| 11 | Ukunikezwa kwamanzi ahlanzekile (0.2 ~ 0.3Mpa) | 50 kg/ ibhetshi |
| 12 | Ukunikezwa kwamanzi empompini (0.2 ~ 0.3Mpa) | 150 kg/ ibhetshi |
| 13 | Ukunikezwa komoya okucindezelwe (0.6 ~ 0.8Mpa) | 0.5 m³/umjikelezo |
| 14 | Isisindo sengqikithi | 760 kg |
3.SIZICI ZOKUSEBENZA NOKUQALA
Sigumbi lokuhlanza:Isitsha sokucindezela se-sterilizer sakhiwe yigumbi elinezindonga ezimbili. Ikamelo langaphakathi lenziwe nge-SS316L eqediwe ngesibuko (Ra δ 0.5 µm) ukuqinisekisa ukuthi ingahlanzwa futhi ihlanzwe futhi kwandiswe ukumelana kwayo nokugqwala.
Ingqimba yokuvikela yenziwe yi-i-aluminium i-silicateokuyinto engcono kakhulu yokuvikela uthuli, futhi imishini iyisikwele, inesembozo sokuhlobisa sensimbi engagqwali
Iminyango:I-autoclave yakhelwe njengohlobo lokungena. Iminyango iwuhlobo lwe-hinge kanye ne-pneumatic locking ezenzakalelayo.
Isivalo somnyango siwuhlobo olufuthwayo, olucindezelwe umoya ocindezelweyo, futhi singamelana nokushisa kwegumbi kanye nokucindezela.
● Umjikelezo wokubulala amagciwane ungaqala kuphela ngemva kokuba umnyango uvaliwe futhi ukhiyiwe ngokuphelele.
● Ukuhlinzekwa ngomoya ocindezelwe osezingeni lezinsimbi: ngenxa yesigaba esikhethekile, uketshezi lokucindezela alukwazi ukuphuma luye ekamelweni lokubulala amagciwane, okubeka engcupheni ukungabi namagciwane kwegumbi kanye nokuqukethwe kwalo.
● Akukho vacuum: ngenxa yesigaba esiklanyelwe ngokukhethekile kanye nezici zemishini zezinto ze-gasket (irabha ye-silicone), umnyango ungavulwa ngokumane ukhiphe uketshezi lokucindezela, njengoba lokhu kwenza i-gasket ibuyele emuva ngokulinganayo esihlalweni sayo.
● Ukulungiswa okulula: akudingeki ukugcoba noma ukulungisa ngezikhathi ezithile, ngaphandle kokuhlanza okuvamile izindawo nokususa noma yiziphi izinto zangaphandle ezingase zicindezelwe phakathi kwe-gasket nomnyango;
● Ukuphepha: izingidi zokuphepha ze-electromechanical neze-elekthronikhi eziphethwe yisilawuli senqubo zivimbela ukuvuleka komnyango uma i-gasket isacindezelekile futhi/noma uma kunezimo ezibangela ingozi kumqhubi kanye/noma umthwalo.
Uhlelo lwephayiphi:Yakhiwe ngama-valve e-pneumatic, uhlelo lwe-vacuum, ipompo yamanzi, njll.
●Ivalvu: Amavalvu asetshenziswayo angohlobo lwe-pneumatic. Iminyaka eyishumi yesipiliyoni sokuklama lezi zingxenye zesicelo esithile ivumele ukwenza ngcono izixazululo zesistimu ezihlobene nesistimu ye-hydraulic, ihlinzeka ngezixazululo ezibonakala ngobukhulu obuncane, ukusebenza okuhle kakhulu, kanye nokugcinwa okuncane nokulula.
●Iphampu yamanzi: Ixhunywe ne-nozzle enamathele phezulu kwegumbi ukuze yakhe idivayisi yokufafaza yokupholisa nokuhlanza. Iqinisekisa ukufana kwezinga lokushisa futhi ipholisa ngokushesha futhi ihlanze ama-ampoules.
●Ipompo yokuhlanza: ipompo yendandatho yamanzi iyaqhubeka nokufutha ngokungenisa okulungisekayo ngisho
ngesikhathi sokufakwa komusi kanye nezigaba zokubulala amagciwane. Umusi ukhipha ukushisa ngokufaka umswakama, ngaleyo ndlela ukhipha ukushisa okucashile. Ngokukhipha njalo i-condensate eyakheka ekamelweni nge-valve ene-cross-section encane, kuqinisekiswa isimo esiguquguqukayo esivumela ukulungiswa okufanayo (okungaqondile) kokushisa kokubulala amagciwane, okuholela ekwehlukeni okuncane kakhulu kokushisa futhi kuvimbele ukuqongelela ngaphakathi kwegumbi le-condensate kanye nanoma yimaphi amagesi angabanda akhona kumusi.
Uhlelo lokulawula:I-PLC+ HMI + Iphrinta encane + Iloga yedatha.
●Uma isilawuli esizenzakalelayo sihluleka yizimo, idivayisi yokuphepha yenza ukuphepha kokucindezela kwangaphakathi ekucindezelweni komoya ngemuva kwesimo, futhi ivumele umnyango wokulayisha uvulwe.
● Ukuze kulungiswe, kuhlolwe futhi kusetshenziswe izidingo eziphuthumayo, ukusebenza ngesandla kungaba ngokusebenzisa amathuluzi okulawula ukufinyelela ukuze kuqedwe.
●Isistimu yokulawula eyinhloko: iphasiwedi yezinga eli-3. Umphathi angasetha igama lomsebenzisi (unjiniyela kanye nomqhubi) kanye nephasiwedi.
●Isikrini sokuthinta: amapharamitha enqubo yokusebenza yokubonisa kanye nesimo somjikelezo wokubulala amagciwane, ukusebenza kulula. Unjiniyela angashintsha amapharamitha, kufaka phakathi izinga lokushisa, isikhathi, igama lohlelo, izikhathi zokuhlanza, njll.
4.PUKUGQIBELA KWE-ROCESS
Ukulawula okuzenzakalelayo okuzenzakalelayo okukhethwa kukhoukusebenzanoma ngesandlaukusebenza.
ISIVIKELO 1-Ingilazii-ampoulekanye ne-vial ukubulala inzalo –115°C / 30ubuncane noma 121 °C / 15 min
Iyalayisha→Vacuumize Igumbi→Ukushisakanye nokubulala amagciwane→Ukupholisa (ukufutha ngamanzi ahlanzekile)→Dthola ukuvuza kwama-ampoules(ngo- igumbi vqaphela noma amanzi anombala)→Ukugeza (ukufutha ngamanzi ahlanzekile)→Ukuphela.
I-LIS YOKULUNGISA
| Cha. | Igama | Imodeli | Umkhiqizi | Isaziso |
| Ⅰ | Umzimba oyinhloko | 01-00 | ||
| 1 | Igumbi | 01-01 | I-Shennong | Kwenziwe nge-SUS316L |
| 2 | Indandatho yokuvala umnyango | 01-03 | I-Runde China | Irabha ye-silicon esetshenziswe kwezokwelapha |
| Ⅱ | Umnyango | 02-00 | ||
| 1 | Ibhodi lomnyango | 02-01 | I-Shennong | Kwenziwe nge-SUS316L |
| 2 | Iswishi yokusondela komnyango | Uchungechunge lwe-CLJ | I-CoRon China | Kubukhali, kulula ukuyifaka |
| 3 | Idivayisi yokuvala ukuphepha | 02-02 | I-Shennong | Ukumelana nokushisa okuphezulu |
| Ⅲ | Uhlelo lokulawula | 03-00 | ||
| 1 | Isofthiwe yokubulala amagciwane | 03-01 | I-Shennong | |
| 2 | I-PLC | S7-200 | I-SIEMENS | Ukusebenza okuthembekile, ukuzinza okuphezulu, |
| 3 | I-HMI | I-TP307 | I-TRE | Isikrini sokuthinta ngombala ukuze kube lula ukusebenza |
| 4 | Iphrinta encane | E36 | IBrightek, eShayina | Ukusebenza okuzinzile |
| 5 | I-probe yokushisa | 902830 | I-JUMO, eJalimane | I-Pt100, ukunemba kwezinga le-A, ukulingana kwezinga lokushisa≤0.15℃ |
| 6 | Umthumeli wokucindezela | I-MBS-1900 | I-DANFOSS, eDenmark | Ukunemba okuphezulu kokulawula, kanye nokuthembeka |
| 7 | I-valve yokulawula umfutho womoya | AW30-03B-A | I-SMC | Ukusebenza okuzinzile |
| 8 | I-Solenoid ivalvu | 3V1-06 | I-AirTAC | Ukufakwa kokuhlanganiswa nokusebenza ngesandla, ukusebenza kahle |
| 9 | Irekhoda yedatha engenaphepha | I-ARS2101 | I-ARS China | Ukusebenza okuzinzile |
| Ⅳ | Uhlelo lwamapayipi | 04-00 |
| |
| 1 | I-valve ye-pneumatic ye-Angle | Uchungechunge lwama-514 | I-GEMU, eJalimane | Ukusebenza okuzinzile ekusebenzeni okungokoqobo |
| 2 | Iphampu yamanzi | Uchungechunge lwe-CN | IGroundfos, eDenmark | okuthembekile futhi okuphephile |
| 3 | Iphampu yokuhlanza | Uchungechunge lwe-GV | I-STERLING | Isivinini sokuphumula esithule, esiphezulu |
| 4 | Isicupho somusi | Uchungechunge lwe-CS47H | ZHUANGFA | Ikhwalithi izinzile, ukusebenza kahle kobuchwepheshe |
| 5 | Isilinganiso sokucindezela | I-YTF-100ZT | Qinchuan Group | Isakhiwo esilula nokuthembeka okuhle |
| 6 | I-valve yokuphepha | A28-16P | Guangyi China | Ukuzwela okuphezulu |